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對斜齒輪工作運轉程度的流體型探索分析
軟件對斜齒輪的彎曲疲勞強度的研究是可行的。彎曲疲勞強度;彎曲應力;有限元分析;有限元模型中圖號TH13斜齒輪結構緊湊,具有較大的傳扭能力,是齒輪傳動中較為復雜的一種,廣泛應用于船舶、汽車、航空、電力、工程機械等眾多行業中,其工作性能對整個傳動系統有至關重要的影響。
發布日期:2018 - 07 - 17 00:00:00

軟件對斜齒輪的彎曲疲勞強度的研究是可行的。彎曲疲勞強度;彎曲應力;有限元分析;有限元模型中圖號TH13斜齒輪結構緊湊,具有較大的傳扭能力,是齒輪傳動中較為復雜的一種,廣泛應用于船舶、汽車、航空、電力、工程機械等眾多行業中,其工作性能對整個傳動系統有至關重要的影響。當前我國的斜齒輪研究如果仍采用國家標準所提供的數據,會有一定的風險,所以對國產斜齒輪進行疲勞強度研究是非常必要的。斜齒輪的彎曲疲勞強度在齒輪嚙合傳動過程中,齒(chi)輪(lun)齒(chi)根的危(wei)險截面承受彎曲(qu)應(ying)力(li)(li)、壓應(ying)力(li)(li)和(he)剪切應(ying)力(li)(li),起主導作,齒(chi)根受拉一側危(wei)險截面處的應(ying)力(li)(li)應(ying)為彎曲(qu)拉應(ying)力(li)(li)和(he)殘余壓應(ying)力(li)(li)的合(he)成(cheng)。


輪齒的彎曲折斷失效。彎曲疲勞的強度極限,輪齒產生斷裂。齒根過渡形式對輪齒彎曲強度的影響。在機械行業中,大量使用漸開線齒輪來傳遞運動和動力,而齒輪工作壽命又與其彎曲疲勞強度有關,決定提高具有重要的意義。齒輪(lun)的(de)(de)工作(zuo)壽(shou)(shou)(shou)命(ming)與最大(da)(da)(da)彎(wan)曲(qu)應力(li)(li)(li)(li)值的(de)(de)n(n6)次方成反(fan)比,即彎(wan)曲(qu)應力(li)(li)(li)(li)略(lve)微減小,可(ke)使齒(chi)(chi)(chi)輪(lun)(lun)(lun)的(de)(de)工作(zuo)壽(shou)(shou)(shou)命(ming)大(da)(da)(da)大(da)(da)(da)延長。在(zai)齒(chi)(chi)(chi)根(gen)過(guo)渡(du)曲(qu)線(xian)(xian)(xian)處(chu),形(xing)體發(fa)生(sheng)突變(bian),將會產生(sheng)應力(li)(li)(li)(li)集(ji)中(zhong)(zhong)現象,所(suo)以漸(jian)開線(xian)(xian)(xian)齒(chi)(chi)(chi)輪(lun)(lun)(lun)的(de)(de)最大(da)(da)(da)彎(wan)曲(qu)應力(li)(li)(li)(li)總是發(fa)生(sheng)在(zai)齒(chi)(chi)(chi)根(gen)過(guo)渡(du)曲(qu)線(xian)(xian)(xian)處(chu),這會直接影響齒(chi)(chi)(chi)輪(lun)(lun)(lun)壽(shou)(shou)(shou)命(ming)。最大(da)(da)(da)齒(chi)(chi)(chi)根(gen)彎(wan)曲(qu)應力(li)(li)(li)(li)值與齒(chi)(chi)(chi)根(gen)過(guo)渡(du)曲(qu)線(xian)(xian)(xian)的(de)(de)形(xing)狀及其微分性(xing)質(zhi)關系很大(da)(da)(da)。進行齒(chi)(chi)(chi)輪(lun)(lun)(lun)的(de)(de)彎(wan)曲(qu)疲(pi)勞(lao)試(shi)驗(yan),得(de)(de)出試(shi)驗(yan)齒(chi)(chi)(chi)輪(lun)(lun)(lun)的(de)(de)彎(wan)曲(qu)疲(pi)勞(lao)強度的(de)(de)數據利用冶(ye)金機(ji)械廠提(ti)供(gong)的(de)(de)斜(xie)齒(chi)(chi)(chi)輪(lun)(lun)(lun)試(shi)件,進行齒(chi)(chi)(chi)輪(lun)(lun)(lun)彎(wan)曲(qu)疲(pi)勞(lao)的(de)(de)試(shi)驗(yan)。試(shi)驗(yan)預(yu)采用雙齒(chi)(chi)(chi)脈動加載法。被(bei)試(shi)齒(chi)(chi)(chi)輪(lun)(lun)(lun)在(zai)所(suo)有試(shi)驗(yan)齒(chi)(chi)(chi)輪(lun)(lun)(lun)中(zhong)(zhong)隨機(ji)抽取,并(bing)保證同一應力(li)(li)(li)(li)水平的(de)(de)被(bei)試(shi)齒(chi)(chi)(chi)來(lai)自各個齒(chi)(chi)(chi)輪(lun)(lun)(lun)。在(zai)短壽(shou)(shou)(shou)命(ming)區采用四(si)級恒得(de)(de)出每個應力(li)(li)(li)(li)水平對應的(de)(de)48個齒(chi)(chi)(chi)輪(lun)(lun)(lun)試(shi)驗(yan)的(de)(de)壽(shou)(shou)(shou)命(ming),以擬合(he)疲(pi)勞(lao)曲(qu)線(xian)(xian)(xian)傾(qing)斜(xie)段方程;在(zai)長壽(shou)(shou)(shou)命(ming)區采用應力(li)(li)(li)(li)升降(jiang)法,以確定疲(pi)勞(lao)曲(qu)線(xian)(xian)(xian)水平段方程,從而獲得(de)(de)完整的(de)(de)齒(chi)(chi)(chi)輪(lun)(lun)(lun)彎(wan)曲(qu)疲(pi)勞(lao)曲(qu)線(xian)(xian)(xian)。


試(shi)(shi)驗(yan)(yan)因(yin)采用(yong)雙齒加(jia)載試(shi)(shi)驗(yan)(yan),當其中(zhong)一個(ge)齒失(shi)效(xiao)(以(yi)輪齒折斷或輪齒裂(lie)紋(wen)擴展致使試(shi)(shi)驗(yan)(yan)機聲(sheng)音突(tu)變時(shi)的(de)應(ying)(ying)力循(xun)環(huan)次數(shu)(shu)為失(shi)效(xiao)壽命(ming))時(shi),試(shi)(shi)驗(yan)(yan)就停止。對于(yu)未失(shi)效(xiao)齒來(lai)說(shuo),該(gai)(gai)壽命(ming)是中(zhong)止試(shi)(shi)驗(yan)(yan)數(shu)(shu)據。這樣可(ke)以(yi)采用(yong)數(shu)(shu)值(zhi)分(fen)布得出(chu)每(mei)(mei)次應(ying)(ying)力水平Si的(de)失(shi)效(xiao)密(mi)度函數(shu)(shu),便(bian)于(yu)得出(chu)不同可(ke)靠(kao)度R下的(de)應(ying)(ying)力Si與(yu)壽命(ming)Ni之間(jian)的(de)關系。為充分(fen)利(li)(li)用(yong)試(shi)(shi)驗(yan)(yan)信息(xi),數(shu)(shu)據處理(li)中(zhong)采用(yong)了平均順序法(fa)進行(xing)壽命(ming)分(fen)布檢驗(yan)(yan)。應(ying)(ying)用(yong)MATLAB軟件(jian)對試(shi)(shi)驗(yan)(yan)數(shu)(shu)據進行(xing)分(fen)析MATLAB是一種科學(xue)計(ji)算軟件(jian),專門以(yi)矩陣的(de)形式處理(li)數(shu)(shu)據。利(li)(li)用(yong)MATLAB軟件(jian),對試(shi)(shi)驗(yan)(yan)數(shu)(shu)據進行(xing)分(fen)析。MATLAB的(de)語言特點MATLAB是美國MathWorks公司開(kai)(kai)發(fa)的(de)大型數(shu)(shu)學(xue)計(ji)算應(ying)(ying)用(yong)軟件(jian)系統(tong),它提供了強大的(de)矩陣處理(li)和繪圖功能,簡(jian)單易用(yong),可(ke)信度高,靈活(huo)性好,因(yin)而在世界范圍內被科學(xue)工作者、工程(cheng)師以(yi)及大學(xue)生(sheng)和研(yan)(yan)究生(sheng)廣泛(fan)使用(yong),目(mu)前已(yi)經成為國際市場(chang)上科學(xue)研(yan)(yan)究和工程(cheng)應(ying)(ying)用(yong)方(fang)面的(de)主導軟件(jian)。掌握MATLAB并借助它解決理(li)論與(yu)應(ying)(ying)用(yong)問題(ti)已(yi)經成為每(mei)(mei)一個(ge)從事科學(xue)研(yan)(yan)究和工程(cheng)技術人員應(ying)(ying)該(gai)(gai)具(ju)備的(de)技能。MATLAB給(gei)用(yong)戶(hu)帶(dai)來(lai)的(de)是最直(zhi)觀,最簡(jian)潔的(de)程(cheng)序開(kai)(kai)發(fa)環(huan)境(jing)。


MATLAB系統的(de)(de)(de)(de)基本函(han)數(shu)(shu)(shu)(shu)(shu)(shu)庫具有初等函(han)數(shu)(shu)(shu)(shu)(shu)(shu)、初等矩(ju)陣和(he)矩(ju)陣變(bian)換,包(bao)括線(xian)性(xing)代(dai)數(shu)(shu)(shu)(shu)(shu)(shu)方程(cheng)組和(he)矩(ju)陣特征(zheng)值(zhi)問題(ti)等數(shu)(shu)(shu)(shu)(shu)(shu)值(zhi)線(xian)性(xing)代(dai)數(shu)(shu)(shu)(shu)(shu)(shu)、多項式運(yun)算和(he)求根、數(shu)(shu)(shu)(shu)(shu)(shu)據(ju)(ju)分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)和(he)傅立(li)葉(xie)變(bian)換以及某些特殊的(de)(de)(de)(de)矩(ju)陣函(han)數(shu)(shu)(shu)(shu)(shu)(shu)和(he)數(shu)(shu)(shu)(shu)(shu)(shu)學(xue)函(han)數(shu)(shu)(shu)(shu)(shu)(shu)等眾(zhong)多內容。另外,MATLAB具有二(er)維(wei)(wei)、三維(wei)(wei)曲線(xian)和(he)三維(wei)(wei)曲面繪圖功能,使(shi)用(yong)(yong)(yong)方法(fa)十分(fen)(fen)(fen)(fen)方便(bian)。應用(yong)(yong)(yong)MATLAB軟件分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)試(shi)驗(yan)數(shu)(shu)(shu)(shu)(shu)(shu)據(ju)(ju)MATLAB提(ti)供了完整(zheng)的(de)(de)(de)(de)數(shu)(shu)(shu)(shu)(shu)(shu)據(ju)(ju)分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)與可視(shi)化能力(li)(li),通(tong)過工具箱(xiang)直(zhi)接將數(shu)(shu)(shu)(shu)(shu)(shu)據(ju)(ju)導入到(dao)MATLAB的(de)(de)(de)(de)工作(zuo)(zuo)空(kong)間,利用(yong)(yong)(yong)MATLAB的(de)(de)(de)(de)強大(da)靈活的(de)(de)(de)(de)手段進行(xing)快速而又準確的(de)(de)(de)(de)數(shu)(shu)(shu)(shu)(shu)(shu)據(ju)(ju)分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)。這包(bao)括使(shi)用(yong)(yong)(yong)MATLAB提(ti)供的(de)(de)(de)(de)高級數(shu)(shu)(shu)(shu)(shu)(shu)學(xue)和(he)可視(shi)化分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)能力(li)(li),在(zai)(zai)數(shu)(shu)(shu)(shu)(shu)(shu)據(ju)(ju)采(cai)集過程(cheng)中或者(zhe)采(cai)集完畢后,進行(xing)數(shu)(shu)(shu)(shu)(shu)(shu)據(ju)(ju)分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)以及可視(shi)化工作(zuo)(zuo)。利用(yong)(yong)(yong)MATLAB軟件的(de)(de)(de)(de)強大(da)功能,對試(shi)驗(yan)得(de)出的(de)(de)(de)(de)數(shu)(shu)(shu)(shu)(shu)(shu)據(ju)(ju)進行(xing)分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi),主(zhu)要分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)方法(fa)有對數(shu)(shu)(shu)(shu)(shu)(shu)分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)法(fa)、對數(shu)(shu)(shu)(shu)(shu)(shu)正態分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)法(fa)、兩(liang)參數(shu)(shu)(shu)(shu)(shu)(shu)分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)法(fa)、三參數(shu)(shu)(shu)(shu)(shu)(shu)分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)法(fa),并將這些分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)法(fa)分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)得(de)到(dao)的(de)(de)(de)(de)數(shu)(shu)(shu)(shu)(shu)(shu)據(ju)(ju)在(zai)(zai)MATLAB中利用(yong)(yong)(yong)它的(de)(de)(de)(de)繪圖功能在(zai)(zai)雙對數(shu)(shu)(shu)(shu)(shu)(shu)坐標(biao)下(xia)(xia)進行(xing)最小二(er)乘法(fa)的(de)(de)(de)(de)線(xian)性(xing)擬合,得(de)到(dao)不同可靠度(du)、不同置(zhi)信(xin)度(du)下(xia)(xia)的(de)(de)(de)(de)R-S-N疲勞曲線(xian)。其中,因為MATLAB提(ti)供了大(da)量的(de)(de)(de)(de)內置(zhi)函(han)數(shu)(shu)(shu)(shu)(shu)(shu),從(cong)而使(shi)試(shi)驗(yan)數(shu)(shu)(shu)(shu)(shu)(shu)據(ju)(ju)的(de)(de)(de)(de)分(fen)(fen)(fen)(fen)析(xi)(xi)(xi)(xi)(xi)更方便(bian)、更準確。

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